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Performance
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Production Sourcing Assistance
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CSS
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Product Development
About
Us
CSS (Composite Sourcing Solutions) provides a reliable engineering bridge to overseas manufacturers of low cost, high quality, high performance composite products
 
We provide engineering services in support of your composite product development, production qualifications, and composite product sourcing from vetted overseas composite factories. 
 
CSS manages the technical and logistics headaches while you benefit from higher profit margins.
CSS offers affordable contracted engineering services in support of fledgling composite feasibility studies through established manufacturing process optimization programs.
 
CSS' aerospace/consumer product development background and high volume overseas manufacturing experience serves clients' needs across a broad spectrum of composite applications and industries.
"CSS' services present clients with a unique opportunity to seamlessly transition from composite product innovation to high volume overseas composite production.
 
Whether at the conceptual stage, seeking solutions to recurring production problems, or simply looking for higher margins through overseas sourcing opportunities, we hope to serve as your engineering bridge to affordable, quality, high performance composite products.  Please Contact Us to discuss your program needs."
Bladder
Molding
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We consult with your Engineering and Production Departments to develop and optimize composite designs, performance specifications, and quality assurance test methodology for overseas production and quality control.
 
CSS then works with an overseas composite factory to develop initial samples and pricing, qualify product, coordinate production scale-up, and ensure compliance with all client approved product documentation.
 
You place orders with the qualified factory.  Finished goods are packaged per your specification and shipped direct from the factory.
 
CSS production liaison services effectively manage overseas production for you; oversee order placement, resolve production problems, communicate change orders, address vendor related issues, etc.
 
Production Sourcing Assistance services can be reimbursed by commission on acceptable composite product shipments.
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Design, development, and production of curved variable cross section hollow composite products made by Bladder Inflation Molding (prepregs or resin infused preforms) is a particular area of expertise.  Other areas of expertise include:

Highly loaded hybrid

bladder and compression molded composite structures

Hollow composite

structures with radical 

cross section changes

High volume production of small diameter piezoelectric fiber composite articles

"Your bridge to low cost, high quality composites."
Low cost, high volume fiberglass tubing and carbon fiber tubing applications are commonplace in overseas composite factories.  Composite tubes can produced in a variety of diameters and lengths using straight or tapered precision mandrels. 
 
Complex hollow composite structures with curvature and variable cross sections can be bladder molded to accurate OML surface geometries.
 
Value added composite machining and assembly operations can be performed to your specifications.  Custom finishes and graphics can be applied prior to QC testing and final inspection or parts can shipped with an as molded surface.
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Composite Sourcing Assistance
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Composite Engineering Services
Our Product Development focus is often on challenging composite structures requiring atypical design and manufacturing solutions.  Examples include:

Composite Product Innovation – CSS reviews existing product lines, the competition landscape, and relevant patent positions to conceive novel composite product concepts

 

Composite Product Development – Novel FRP composite concepts are reduced to practice by developing tangible prototypes for evaluation and testing

 

Composite Production - CSS proposes and supports manufacturing scale-up and production qualification programs to allay production concerns 

 

Production Quality Control – Product and Quality Specifications are developed to ensure consistency

 
Field Returns / Warranty Claims – CSS recommends product design and manufacturing process improvements throughout the product life cycle

Curved segmented

small diameter

composite tubing

Composite Applications
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Composite Sourcing Solutions